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鋼管為什么要經過熱(re)處(chu)理(li)? 發布時間:2022-10-31   瀏覽量:1810次

熱處(chu)理(li)的作用就是提(ti)高鋼管及(ji)精密(mi)鋼管的材料(liao)機械性能、消除(chu)殘余應力和改善鋼管金屬的切削加工性能。按照熱處(chu)理(li)不同的目的,熱處(chu)理(li)工藝可分(fen)為兩大類:預備熱處(chu)理(li)和最終(zhong)熱處(chu)理(li)。

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1.預備熱處理

預(yu)備熱(re)處(chu)理的目(mu)的是改善(shan)加(jia)工性能、消除內應(ying)力和(he)為(wei)(wei)最終熱(re)處(chu)理準備良好的金相組(zu)織(zhi)。其熱(re)處(chu)理工藝有退(tui)(tui)(tui)火(huo)、正火(huo)、時效、調(diao)質(zhi)等。(1)退(tui)(tui)(tui)火(huo)和(he)正火(huo)退(tui)(tui)(tui)火(huo)和(he)正火(huo)用于經過熱(re)加(jia)工的毛(mao)(mao)坯。含(han)碳(tan)量大(da)于0.5%的碳(tan)鋼和(he)合金鋼,為(wei)(wei)降低其硬度易于切削(xue),常采用退(tui)(tui)(tui)火(huo)處(chu)理;含(han)碳(tan)量低于0.5%的碳(tan)鋼和(he)合金鋼,為(wei)(wei)避免(mian)其硬度過低切削(xue)時粘刀,而(er)采用正火(huo)處(chu)理。退(tui)(tui)(tui)火(huo)和(he)正火(huo)尚能細化晶粒、均勻組(zu)織(zhi),為(wei)(wei)以后的熱(re)處(chu)理作準備。退(tui)(tui)(tui)火(huo)和(he)正火(huo)常安排(pai)在毛(mao)(mao)坯制造之后、粗加(jia)工之前進行(xing)。

(2)時效處理

時(shi)(shi)(shi)效(xiao)(xiao)處理(li)主要(yao)用于消除毛(mao)坯(pi)制造(zao)和(he)機械加(jia)(jia)工(gong)中(zhong)產生的(de)(de)內(nei)應力(li)(li)。為避免過多(duo)(duo)運(yun)輸工(gong)作量(liang),對(dui)于一(yi)般精度的(de)(de)零(ling)(ling)(ling)件(jian)(jian)(jian)(jian)(jian),在(zai)精加(jia)(jia)工(gong)前安(an)排一(yi)次(ci)時(shi)(shi)(shi)效(xiao)(xiao)處理(li)即可。但精度要(yao)求較高(gao)的(de)(de)零(ling)(ling)(ling)件(jian)(jian)(jian)(jian)(jian)(如座標鏜(tang)床(chuang)的(de)(de)箱(xiang)體等),應安(an)排兩次(ci)或數次(ci)時(shi)(shi)(shi)效(xiao)(xiao)處理(li)工(gong)序(xu)。簡單零(ling)(ling)(ling)件(jian)(jian)(jian)(jian)(jian)一(yi)般可不進行(xing)時(shi)(shi)(shi)效(xiao)(xiao)處理(li)。除鑄件(jian)(jian)(jian)(jian)(jian)外,對(dui)于一(yi)些(xie)剛性較差的(de)(de)精密零(ling)(ling)(ling)件(jian)(jian)(jian)(jian)(jian)(如精密絲杠),為消除加(jia)(jia)工(gong)中(zhong)產生的(de)(de)內(nei)應力(li)(li),穩定零(ling)(ling)(ling)件(jian)(jian)(jian)(jian)(jian)加(jia)(jia)工(gong)精度,常在(zai)粗加(jia)(jia)工(gong)、半精加(jia)(jia)工(gong)之間安(an)排多(duo)(duo)次(ci)時(shi)(shi)(shi)效(xiao)(xiao)處理(li)。有些(xie)軸類零(ling)(ling)(ling)件(jian)(jian)(jian)(jian)(jian)加(jia)(jia)工(gong),在(zai)校直工(gong)序(xu)后(hou)也要(yao)安(an)排時(shi)(shi)(shi)效(xiao)(xiao)處理(li)。

(3)調質

調(diao)質即是在淬火后(hou)進(jin)行高(gao)溫回火處理(li)(li),它能(neng)獲得均勻細致(zhi)的(de)回火索氏體組織(zhi),為(wei)(wei)以后(hou)的(de)表面(mian)淬火和滲氮處理(li)(li)時(shi)減少變形作準備,因此調(diao)質也(ye)(ye)可作為(wei)(wei)預備熱(re)處理(li)(li)。由于調(diao)質后(hou)零件(jian)的(de)綜合力學(xue)性(xing)能(neng)較好,對某些(xie)硬度(du)和耐磨性(xing)要求不高(gao)的(de)零件(jian),也(ye)(ye)可作為(wei)(wei)最終熱(re)處理(li)(li)工序。

2.最終熱處理

最終熱處理(li)的目的是提高(gao)硬(ying)度、耐磨性(xing)和強度等力學性(xing)能。

(1)淬火

淬火(huo)(huo)(huo)(huo)有(you)(you)表(biao)(biao)面(mian)淬火(huo)(huo)(huo)(huo)和整體淬火(huo)(huo)(huo)(huo)。其(qi)中(zhong)表(biao)(biao)面(mian)淬火(huo)(huo)(huo)(huo)因為(wei)變形(xing)、氧化及(ji)脫碳較(jiao)小而應用較(jiao)廣,而且表(biao)(biao)面(mian)淬火(huo)(huo)(huo)(huo)還(huan)具有(you)(you)外部(bu)強(qiang)度高、耐磨性好(hao),而內部(bu)保持(chi)良好(hao)的韌性、抗沖擊力強(qiang)的優點。為(wei)提高表(biao)(biao)面(mian)淬火(huo)(huo)(huo)(huo)零件的機(ji)械性能,常需(xu)進(jin)行調質或正火(huo)(huo)(huo)(huo)等熱處(chu)理(li)作為(wei)預備熱處(chu)理(li)。其(qi)一般(ban)工藝路線為(wei):下料--鍛造(zao)--正火(huo)(huo)(huo)(huo)(退火(huo)(huo)(huo)(huo))--粗(cu)加(jia)工--調質--半(ban)精加(jia)工--表(biao)(biao)面(mian)淬火(huo)(huo)(huo)(huo)--精加(jia)工。

(2)滲碳淬火

滲(shen)(shen)(shen)(shen)(shen)(shen)碳(tan)(tan)(tan)(tan)(tan)淬(cui)火(huo)(huo)(huo)適(shi)用于低(di)碳(tan)(tan)(tan)(tan)(tan)鋼和(he)低(di)合金鋼,先提高(gao)零(ling)件表層的(de)含(han)碳(tan)(tan)(tan)(tan)(tan)量(liang)(liang),經淬(cui)火(huo)(huo)(huo)后使(shi)表層獲得高(gao)的(de)硬度(du),而心部仍保持一(yi)定的(de)強度(du)和(he)較高(gao)的(de)韌性(xing)和(he)塑性(xing)。滲(shen)(shen)(shen)(shen)(shen)(shen)碳(tan)(tan)(tan)(tan)(tan)分(fen)整體(ti)滲(shen)(shen)(shen)(shen)(shen)(shen)碳(tan)(tan)(tan)(tan)(tan)和(he)局部滲(shen)(shen)(shen)(shen)(shen)(shen)碳(tan)(tan)(tan)(tan)(tan)。局部滲(shen)(shen)(shen)(shen)(shen)(shen)碳(tan)(tan)(tan)(tan)(tan)時(shi)對(dui)不(bu)滲(shen)(shen)(shen)(shen)(shen)(shen)碳(tan)(tan)(tan)(tan)(tan)部分(fen)要采取(qu)防滲(shen)(shen)(shen)(shen)(shen)(shen)措施(鍍銅(tong)或鍍防滲(shen)(shen)(shen)(shen)(shen)(shen)材料)。由于滲(shen)(shen)(shen)(shen)(shen)(shen)碳(tan)(tan)(tan)(tan)(tan)淬(cui)火(huo)(huo)(huo)變形大,且滲(shen)(shen)(shen)(shen)(shen)(shen)碳(tan)(tan)(tan)(tan)(tan)深度(du)一(yi)般(ban)在0.5~2mm之間,所以(yi)滲(shen)(shen)(shen)(shen)(shen)(shen)碳(tan)(tan)(tan)(tan)(tan)工(gong)(gong)序一(yi)般(ban)安排在半(ban)精加工(gong)(gong)和(he)精加工(gong)(gong)之間。其工(gong)(gong)藝路線一(yi)般(ban)為:下(xia)料-鍛造(zao)-正火(huo)(huo)(huo)-粗、半(ban)精加工(gong)(gong)-滲(shen)(shen)(shen)(shen)(shen)(shen)碳(tan)(tan)(tan)(tan)(tan)淬(cui)火(huo)(huo)(huo)-精加工(gong)(gong)。當(dang)局部滲(shen)(shen)(shen)(shen)(shen)(shen)碳(tan)(tan)(tan)(tan)(tan)零(ling)件的(de)不(bu)滲(shen)(shen)(shen)(shen)(shen)(shen)碳(tan)(tan)(tan)(tan)(tan)部分(fen)采用加大余量(liang)(liang)后,切除(chu)多(duo)余的(de)滲(shen)(shen)(shen)(shen)(shen)(shen)碳(tan)(tan)(tan)(tan)(tan)層的(de)工(gong)(gong)藝方案時(shi),切除(chu)多(duo)余滲(shen)(shen)(shen)(shen)(shen)(shen)碳(tan)(tan)(tan)(tan)(tan)層的(de)工(gong)(gong)序應(ying)安排在滲(shen)(shen)(shen)(shen)(shen)(shen)碳(tan)(tan)(tan)(tan)(tan)后,淬(cui)火(huo)(huo)(huo)前進行。

(3)滲氮處理

滲氮(dan)是使(shi)氮(dan)原子滲入金屬表(biao)面獲得一層含氮(dan)化合物的處(chu)理(li)方(fang)法。滲氮(dan)層可以提高零(ling)件表(biao)面的硬度(du)、耐(nai)磨性、疲勞強度(du)和抗(kang)蝕性。由于滲氮(dan)處(chu)理(li)溫(wen)度(du)較低、變(bian)形小、且滲氮(dan)層較薄(一般(ban)(ban)不超過0.6~0.7mm),滲氮(dan)工序應盡量靠后安排,為(wei)減(jian)小滲氮(dan)時的變(bian)形,在(zai)切(qie)削后一般(ban)(ban)需進行(xing)消除應力(li)的高溫(wen)回火(huo)。


標簽: 熱處理 鋼管

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